Technical Support

Browse through the links for basic information about your Samurai.

General Information

• Engine Failure and Troubleshooting
• Engine Information and Options for Upgrading
• How to Flat Tow a Samurai
• Samurai Vin Number Translation and Locations
• Engine Information and Options for Upgrading
• Emissions Pre-Inspecton Check List
• Emissions Failure Troubleshooting
• Samurai Service Specifications
  

Suzuki Fuel Inject Computer Numbers

• 1990-1995 Suzuki Samurai Computer
• 1989-1991 Sidekick Computers
• 1992-1995 Sidekick Computers

Petroworks Quick and Easy Instructions

• Carburetor Vent Tube
• Distributor "O" Ring Fix
• 15 Gallon Fuel Tank Installation 1st Gen Tank
• 15 Gallon Fuel Tank with Intank Fuel Pump
  
• 15 Gallon Fuel Tank NON Fuel Pump 3rd Gen Tank
• Petroworks 1.6 Wiring Harness Installation
• Petroworks 1.6 Adapter Kit Installation
  
• Petroworks Interior Door Panel Kit
• Petroworks Exterior Aluminum Door Handles
• Petroworks "Z" Bar Eliminator Kit
• Petroworks Spring Over Axle Kit Installation

Major Samurai Component Breakdowns

•  Samurai Emission Control Label
• 1989-1995 Throttle Body Samurai Diagnostic Flow Chart
• 1989-1995 Throttle Body Samurai Diagnostic Codes

• Engine Mounting Figure 5
• Carburetor Figure 10
• Air Cleaner Figure 11
• Control Cables Figure 12
• Exhaust Manifold Figure 13
• Exhaust System and Muffler Figure 14
• Fuel System Breakdown Figure 15
• Oil Pump Breakdown Figure 16
• Water Pump and Fan Clutch Breakdown Figure 17
• Engine Cooling System Figure 19
• Emission Control System Figure 20
• Clutch Cable Assembly Figure 22
• Transmission Breakdown Figure 23
• Transmission Case Breakdown Figure 24
• Transmission Shifter Arms Figure 25
• Transmission Shifter Figure 26
• Driveshafts Figure 27
• Differential Gears Front and Rear Figure 28
• Transfer Case Breakdown Figure 29
• Transfer Case Shifter and Shift Forks Figure 30
• Transfer Case Breakdown Figure 31
• Front Turn Signals and Marker Lights Figure 40
• Rear Turn Signals and Marker Lights Figure 41
• Dash Board Electrical Breakdown Figure 43
• Windshield Washer System Figure 45
• Front Suspension Breakdown Figure 46
• Front Axle Breakdown Figure 48
• Rear Suspension Breakdown Figure 49
• Rear Axle Breakdown Figure 50

Major Sidekick/Tracker Component Breakdowns

• Sidekick-Tracker 1993-1995 Computer Diagnostic Flow Chart
• Sidekick-Tracker 1993-1995 Computer Diagnostic Code Table Chart

• Sidekick ECM Diagnostic
• Sidekick Diagnostic Codes
• Sidekick 1992-1995 Crankshaft Figure 14
• Sidekick 1992-1995 Camshaft 8v Figure 15
• Sidekick 1992-1995 Camshaft 16v Figure 16
• Sidekick 1992-1995 Timing Belt 8v Figure 17
• Sidekick 1992-1995 Timing Belt 16v Figure 18
• Sidekick 1992-1995 Intake Manifold and Throttle Body 8v Manual Transmission Figure 19
• Sidekick 1992-1995 Intake Manifold and Throttle Body 8v Automatic Transmission Figure 20
• Sidekick 1992-1995 Throttle Body 8v Manual Trans Figure 22
  

 Purchase OEM Suzuki Service Manuals

Suzuki Service Manuals are probably one of the best on the market. They are not cheap, but they are easy to read, very vehicle specific (unlike the Chilton Manuals) and the step by step procedures are great. They can be purchased from our store (Suzuki Samurai Factory Service Manual - 1986-1988).